Saturday, January 20, 2024

More motor housing machining

 






5 comments:

  1. Very cool to see, thanks. Very strange to see that the tire has such a strong effect. Would have never guessed. Such light weight on the outside can’t change the resonant frequencies?

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    1. It doesn't add much mass or change the stiffness, but it does add significant damping. Bicycle inner tubes are butyl rubber, which has a very high loss factor (high hysteresis losses) - see this Ansys chart: https://www.ansys.com/academic/educators/education-resources/chart-loss-coefficient-vs-youngs-modulus1

      Relatedly, this why latex inner tubes for bike racing exist - they have lower rolling resistance than butyl (since latex has less damping than butyl), at the cost of losing pressure over time from the latex permeability.

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    2. Ok i see, the rubber gets streched and contracted in a cyclic manner on the outside of the motor somehow. This turns the vibration energy of the motor into heat and it stops vibrating. (Please correct me if wrong.) 😊

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  2. Hey Ben, this may be a dumb question, but could you please tell me why would you machine a 3D printed object? Is it for greater precision and lesser wastage of material? (won't that increase the cost though?) Or is it because it's easier to print just the basic structure?

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    Replies
    1. For precision features (e.g. bearing bores, locating features), features that are too small to print directly (e.g. threads), or for a better surface finish (e.g. sealing surfaces). Aluminum printing tolerances are not great, in the +/.1 or .2mm range for small feature, worse for bigger stuff.

      In this particular case, printing the basic structure allowed me to combine what would have been several machined parts into a singe part (there are enclosed water channels around the diameter), and worked out cheaper than sending out to get them machined (ignoring my own time machining on the printed parts)

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