Thursday, February 29, 2024

Ice Trike

 Dane tricked me into building something dumb



ice skate in a garbage pile at miters
bridgeporting out a skate holder

tires tuds

photo from adi

other dubious ice vehicles

Monday, February 19, 2024

Stator Assembly

 Stators shrink-fit into the housings:


Machining fixture turned into a guide fixture for the shrink-fit operation

Band heater wrapped around the housing to keep it hot while installing the stator:



Borrowed the pneumatic powered hydraulic press at work to make sure the stators didn't get stuck half way down:


3D printed 2-axis flexture kept the stators parallel to the housing but allowed them to center to the housing bore:


Sunday, February 4, 2024

Lathe Spindle Motor Upgrade

Motor bracket laser cut and bent from .188" steel by SendCutSend:


Crufted NEMA-56-size Clearpath servo motor - integrated motor drive, plugs straight into single or 3-phase mains.


1:1 belt to the spindle:  




Pile of junk being replaced:


Spin-down comparison vs the original motor from 900 RPM: